BBS Testing

Manufacturing Detail
Test Parts:
Lightweight or stability? Aerodynamics or brake cooling? Design specifications or manufacturing optimisations? Long-term usage or extravagant surface structure? When preparing to produce a new wheel type, finding a solution to all of these conflicting interests is carried out with one aim in mind - to deliver the best result possible. At BBS we use the latest analytical technology so that we can find new solutions to these challenges. Using special test parts and prototypes, an extensive range of test scenarios are simulated in order to uncover new solutions. From the metallurgical material analysis to prototype endurance tests and the chemical checking of coating formulas - nothing is left to chance during our testing phase.

FEM Analysis:
As part of the FEM analysis, we use complex "finite-element method" computer simulations during the construction phase to determine and optimise the structural qualities of a new wheel type such as its strength and dynamics. The FEM analysis simulates how a wheel type will behave in real-life situations. This enables us to identify any potential weight savings in the early development stages and to iron out possible weak points.

Test Procedure:
Using a computer simulation, it is possible to reduce the number of solution options for new challenges before the wheel goes into serial production. However, the ultimate conclusions are generated during the test procedure. The test criteria checked by BBS simulate the toughest road conditions to comprehensively cover both standard and specialist tests. Yet these test criteria are still not enough for us, and some of our own standards outstrip the legal requirements in terms of long-term usage and rigidity tenfold.

Overview of BBS test scenarios:

Cyclic bend check:
This test simulates the side pressure that is applied to the wheel when cornering. A tension ring is rigidly mounted to the inner rim shoulder and is subjected to a cyclic bending moment.

Two axial wheel test:
With this test BBS is able to simulate both the side and normal pressure applied from the vehicle to the wheel. For example, using the Nürburgring or Hockenheim test, BBS can bring Formula One circuits 1:1 into its test facility so that it can put its wheel types through its paces under the hardest of conditions.

Impact test:
This test simulates the impact of hitting the curb from the side. A falling weight is dropped several times onto the outer rim shoulder of a tyre-covered wheel. It is important that there is no sudden loss of air from the tyre.

Quality Assurance:
To achieve the highest level of quality possible you need to deliver constant top performance and absolute precision. From the moment the production process starts, making sure that the best raw materials, the latest equipment, standardised processes, stage by stage checks and highly qualified employees are constantly available is of the utmost importance to BBS. This ensures that only top-quality products ever leave the production stage. BBS has been awarded DIN EN ISO 9001 and ISO TS 16949 certification - the international automotive quality standard.

Safety:
BBS wheels can withstand pressures of between four and ten times more than that defined in the European ECE regulations. In extensive endurance tests at our own test facilities as well as during long-term usage on the road, all of our wheel types have to fully prove their exceptional stamina. Not only to function perfectly on the world's racing circuits under extreme conditions but also so that they are ready to face whatever challenges any road anywhere in the world may throw at them. Safety is our number one priority ensuring you can always rely on the quality of our tyres whatever situation may arise.

> Standardisation:
BBS sets the highest standards not only for its production process but also for its entire manufacturing operation. For this reason, it has created standardised modules for all of its manufacturing processes to facilitate smooth and seamless operation from start to finish. The implemented quality management system, in accordance with DIN EN ISO 9001 and ISO TS 16949, also helps to ensure that all finished products never fall short of meeting the highest of our standards.

Environment:
Environmental protection is of utmost importance to BBS. Our wheels are produced at modern facilities, the construction of which takes both legal and ethical environmental requirements into consideration. We constantly aim to improve our facilities and our production processes in order to reduce energy, water and material consumption as well as minimise waste levels. Environmental protection and safety are important and integral issues of our overall production philosophy.

Certification:
BBS has been awarded numerous certifications to aid process optimisation across the entire company - from planning to material purchasing, to production and worldwide sales. For example, the coveted DIN ISO 14001 certificate for environmental management systems, the DIN EN ISO 9001 certificate for effective quality management systems and the ISO TS 16949 certificate - the international automotive quality standard.

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